CNC machining ceramic components
CNC machining ceramic components
- Description
- Inquiry
CNC machining ceramic components from blank.
Materials:AIN,ZrO2,Al2O3,Si3N4,Sic and other advance materials.
Save cost without tooling charge for small quantity.
High-precision,high-strength and high-quality.
The specification of ceramic parts
| Material option | Zirconia (ZrO2), Alumina(Al2O3), Silicon carbide(SiO2), Silicon nitride(Si3N4) |
| Forming methods | Dry pressed, Ceramic injection molding, Hot pressed, ISO pressed |
| Specification | OD can be from 1 to 50mm, length can be from 10mm to 800mm |
| Precision processing | CNC machining, Precision grinding, Polishing, Lapping, |
| Tolerance | The tolerance of OD and ID can be 0.001mm, the tolerance of length can be 0.001mm |
| Key parameters | Roughness to be 0.02mm, Parallelism to be 0.001mm |
| Surface quality | Free of cracks, foreign contamination, mirror surface better than Ra0.1 |
Datasheet of Technical ceramics
| Property | Units | Material | ||||
| 99.5% alumina | 99% alumina | 95% alumina | ZrO2 (Y-TZP) | ZrO2 (TTZ) | ||
| Density | g/cm3 | ≥3.85 | ≥3.80 | ≥3.60 | ≥5.95 | ≥5.72 |
| Water absorption | % | 0 | 0 | 0 | 0 | 0 |
| Hardness | HV | 1700 | 1700 | 1500 | 1300 | 900 |
| Flexural strength | Mpa | ≥379 | ≥338 | ≥320 | ≥1200 | ≥1200 |
| Compressive strength | Mpa | ≥2240 | ≥2240 | ≥2000 | ≥1990 | 1750 |
| Fracture toughness | Mpa m1/2 | 4-5 | 4-5 | 3-4 | 6.5-8 | 11 |
| Max. service temperature | ºC | 1675 | 1600 | 1450 | 1000 | |
| CTE | 1×10 -6 /ºC | 6.5~8.0 | 6.2~8.0 | 5.0~8.0 | 8.0~9.5 | 10.2 |
| Thermal shock | T(ºC) | ≥250 | ≥200 | ≥220 | ≥300 | 350 |
| Thermal conductivity(25ºC) | W/m.k | 30 | 29 | 24 | 3 | 3 |
| Volume resistivity | ohm.cm | |||||
| 25ºC | >1 x 10 14 | >1 x 10 14 | >1 x 10 14 | >1 x 10 11 | >1 x 10 11 | |
| 300ºC | 1 x 10 12 | 8 x 10 11 | 10 12 -10 13 | 1 x 10 10 | 1 x 10 10 | |
| 500ºC | 5 x 10 10 | 2 x 10 9 | 1 x 10 9 | 1 x 10 6 | 1 x 10 6 | |
| Insulation strength | KV/mm | 19 | 18 | 18 | 17 | 20 |
| Dielectric constant(1Mhz) | (E) | 9.7 | 9.5 | 9.5 | 29 | 28 |
Property | Unit | Alumina Nitride Ceramic |
Color | Grey | |
Mechanical Properties | ||
Density | g/cm3 | 3.31 |
Compressive Strength | MPa | 2100 |
Flexural Strength | MPa | 335 |
Vickers Hardness | GPa | 11 |
Thermal Properties | ||
Maximum Temperature | ||
Oxidizing | °C | 700 |
Inert | °C | 1300 |
Thermal Conductivity | 30 | |
@ 25°C | W/mK | 180 |
@ 300°C | W/mK | 130 |
Coefficient of Expansion | ||
CTE 25°C ➞ 100°C | 10^-6/°C | 3.6 |
CTE 25°C ➞ 300°C | 10^-6/°C | 4.6 |
CTE 25°C ➞ 500°C | 10^-6/°C | 5.2 |
CTE 25°C ➞ 1000°C | 10^-6/°C | 5.6 |
Specific Heat | 100°C | 750 |
Thermal Shock Resistance ΔT | °C | 400 |
Electrical Properties | ||
Dielectric Constant | 1 MHz | 8.6 |
Dielectric Strength | kV/mm | >15 |
Loss Tangent | 1 MHz | 5×10^-4 |
Our capability and strength
We have in-housing comprehensive manufacturing types of equipment, including forming, sintering,
CNC machining, precision grinding, laser cutting, and so on, it helps us to control the quality very well.
Also, it greatly benefits cost control.
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